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​Introduction to processing technology of high-precision machined parts

2024-03-13

The manufacturing of high-precision machined parts involves complex processing techniques and strict quality control, requiring precision mechanical equipment, advanced processing techniques, and high-level operating skills. The following is an introduction to the processing technology of high-precision machined parts:
1. Material preparation:
Choosing the right materials is critical to manufacturing high-precision machined parts. Common materials include metal alloys, stainless steel, aluminum alloys, etc. During the material preparation stage, the quality and purity of the material must be ensured, as well as its suitability for the required precision and functionality.

2. Design and planning:
Detailed design and planning must be done before parts can be machined. This includes determining the geometry, size and surface requirements of the part, selecting appropriate processing technology and mechanical equipment, and developing corresponding processing processes and procedures.

3. CNC programming:
For high-precision machined parts, CNC machining technology is usually used for processing. CNC programming is the process of converting designed part drawings into machining programs that can be understood and executed by machine tools. Programmers must accurately determine tool paths, machining parameters and cutting conditions to ensure part processing accuracy and surface quality.

4. Machine tool selection and adjustment:
It is crucial to choose a high-precision CNC machine tool suitable for processing requirements. Common machine tool types include lathes, milling machines, grinders, etc. Before machining parts, the machine tool must be strictly adjusted and calibrated to ensure its accuracy and stability.

5. Processing technology:
High-precision machined parts usually require multiple processes, including turning, milling, drilling, grinding, etc. In each process, operators must strictly control cutting parameters, tool selection and processing procedures to ensure the dimensional accuracy and surface quality of the parts.

6. Surface treatment:
High-precision machined parts often require surface treatment to improve their surface finish and corrosion resistance. Common surface treatment methods include polishing, sandblasting, electroplating, anodizing, etc. The specific choice depends on the material and requirements of the part.

7. Quality control:
During the processing process, strict quality control must be carried out to ensure that the dimensional accuracy and surface quality of the parts meet the design requirements. Common quality control methods include dimensional measurement, surface roughness testing, non-destructive testing, etc.

8. Final inspection and packaging:
After all machining procedures are completed, the parts must be subjected to final inspection and testing to ensure that their quality meets requirements. Qualified parts will be packaged and labeled, ready for delivery to customers.

The manufacturing of high-precision machined parts involves complex processing techniques and strict quality control, requiring precision mechanical equipment, advanced processing technology and high-level operating skills. Through careful design and planning, reasonable selection of materials and processing techniques, strict control of the processing process and quality inspection, it can be ensured that the quality and performance of high-precision machined parts meet the design requirements.

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